CJ1W-NC[][]4

Motion Control Capabilities with Unit Synchronization and Even Higher Speed

Categories: , ,

Description

Improve Productivity with High-speed Control

• A faster pulse output startup time has been achieved. Pulse output will start as fast as 0.1 ms from when the CPU Unit sends the command. (Previous models started pulse output in 2 ms.)

• Pulse output is possible at up to 4 Mpps for compatibility with linear motors and direct drive motors. This achieves both high resolution and high speed.

Increased Added Value with More Advanced Features

• Operation between the CPU Unit and the Position Control Unit can be synchronized using a high-speed bus. Synchronized control is possible between up to five Units, or 20 axes. A wide range of applications can be achieved by also using the electronic cam function.

• Built-in high-speed counters enable monitoring the present values of the motors while controlling positions, all with just a Position Control Unit. The absolute encoders of G-series and G5-series Servomotors are supported, enabling an absolute positioning system.* This eliminates the need to redefine the origin after power interruptions, helping to provide extra added value.

• Select from direct operation or memory operation. Up to 500 positioning sequences can be saved as the data for memory operation for each axis. Any of three end patterns, independent, automatic, or consecutive, can be set for each sequence, and repeat instructions and jump instructions can be used to achieve complex motion control.

• Linear interpolation, circular interpolation, index table control, feeder control, and an MPG function can be used to achieve the functionality of a Motion Control Unit with these Position Control Units.

• A wide range of functions enables easily achieving position control, including teaching, overrides, backlash compensation, zone settings, and S-curve acceleration/deceleration.

Reduce TCO

• All Support Software functions have been integrated into the CX-Programmer. In combination with data tracing and other CX-Programmer functions, work efficiency is improved from design and debugging to system implementation and maintenance.

• The Position Control Units with line-driver outputs generate the 5-VDC power for the line driver internally. Control is possible by providing only a 24-VDC power supply, in the same way as for Units with open-collector outputs.

• A function block library is being prepared that provides function blocks for all Position Control Unit functions. This will reduce ladder programming work. Even sync applications that use an electronic cam will be easy to construct with the function block library.

* You cannot use an absolute encoder if you use a reduction gear.

 

International Standards

  • The standards are abbreviated as follows: U: UL, U1: UL (Class I Division 2 Products for Hazardous Locations), C: CSA, UC: cULus, UC1: cULus (Class I Division 2 Products for Hazardous Locations), CU: cUL, N: NK, L: Lloyd, and CE: EC Directives.
  • Contact your OMRON representative for further details and applicable conditions for these standards.

Position Control Units

Unit
type
Name Specifications No. of
unit
numbers
allocated
Current
consumption (A)
Model Stand-
ards
Control method/
Control output
interface
Number
of control
axes
5 V
system
24 V
system
CJ1
Special
I/O
Units
Position
Control
Units
(High-
Speed
type)
Pulse-train open-
collector output with
Pulse Counter Function
2 axes 2 0.27 CJ1W-NC214 UC1,
CE
4 axes 0.31 CJ1W-NC414
Pulse-train line-driver
output with Pulse
Counter Function
2 axes 2 0.27 CJ1W-NC234
4 axes 0.31 CJ1W-NC434

Note: This unit cannot be used with the Machine Automation Controller NJ-series.

Support Software

Product
name
Specifications Model Stand-
ards
Number of
licenses
Media
FA
Integrated
Tool
Package
CX-One
Ver.4.[]
The CX-One is a comprehensive software package
that integrates Support Software for OMRON PLCs
and components.
CX-One runs on the following OS.
OS: Windows XP (Service Pack 3 or higher, 32-bit
version)/Windows Vista (32-bit/64-bit version)/
Windows 7 (32-bit/64-bit version)/Windows 8 (32-
bit/64-bit version)/Windows 8.1 (32-bit/64-bit
version)/Windows 10 (32-bit/64-bit version)

CX-One Ver.4.[] includes CX-Programmer Ver.9.[].
For details, refer to the CX-One catalog (Cat. No.
R134).

1 license
*
DVD CXONE-AL01D-V4

* Multi licenses (3, 10, 30, or 50 licenses) and DVD media without licenses are also available for the CX-One.

Connecting Cables

Applicable Units Applicable Servo Drive Number of
control axes
Cable
Length
Model
Output Type Model Name Model
Open-collector
output
CJ1W-NC[]14 OMNUC G/G5 Series R88D-GT/-KT 1 axis 1m XW2Z-100J-G13
3m XW2Z-300J-G13
SMARTSTEP2 R7D-BP 1m XW2Z-100J-G16
3m XW2Z-300J-G16
OMNUC G/G5 Series R88D-GT/-KT 2 axes 1m XW2Z-100J-G5
3m XW2Z-300J-G5
SMARTSTEP2 R7D-BP 1m XW2Z-100J-G8
3m XW2Z-300J-G8
Line-driver
output
CJ1W-NC[]34 OMNUC G/G5 Series R88D-GT/-KT 1 axis 1m XW2Z-100J-G9
5m XW2Z-500J-G9
10m XW2Z-10MJ-G9
SMARTSTEP2 R7D-BP 1m XW2Z-100J-G12
5m XW2Z-500J-G12
10m XW2Z-10MJ-G12
OMNUC G/G5 Series R88D-GT/-KT 2 axes 1m XW2Z-100J-G1
5m XW2Z-500J-G1
10m XW2Z-10MJ-G1
SMARTSTEP2 R7D-BP 1m XW2Z-100J-G4
5m XW2Z-500J-G4
10m XW2Z-10MJ-G4

Devices for External Signal Connection

Devices for External Signal Connection

Name Specifications Model
Connecting Cables for Connector Terminal Block Cable length: 0.5 m XW2Z-C50X
Cable length: 1.0 m XW2Z-100X
Cable length: 2.0 m XW2Z-200X
Cable length: 3.0 m XW2Z-300X
Cable length: 5.0 m XW2Z-500X
Cable length: 10.0 m XW2Z-010X
Connector Terminal Block 20-points, M2.4 screw terminal XW2B-20G4
20-points, M3.5 screw terminal XW2B-20G5
20-points, M3 screw terminal XW2D-20G6

Servo Drive Connector

Name Specifications Model
Connector Socket For a 50-pin MIL plug-crimp socket connector
For AWG24
XG5M-5032-N
Connector Cover For a 50-pin MIL plug-crimp socket connector XG5S-5022

Cables with Crimp Terminals (20 Poles)

Cable Length Model
1.0 m XW2Z-100F
1.5 m XW2Z-150F
2.0 m XW2Z-200F
3.0 m XW2Z-300F
5.0 m XW2Z-500F
10.0 m XW2Z-010F
15.0 m XW2Z-15MF
20.0 m XW2Z-20MF

Accessories

MIL Connectors are not included. Use one of the applicable connector or a dedicated cable with connectors listed above.

 

General Specifications

Specification item Model
CJ1W-NC214/234 CJ1W-NC414/434
Power supply voltage 5 VDC (unit)
24 VDC (external power supply)
Allowable power supply voltage range 21.6 to 26.4 VDC (external power supply)
Internal current consumption 5 VDC, 270 mA maximum 5 VDC, 310 mA maximum
Current consumption of external power supply 24 VDC
NC214 13 mA maximum
NC234 44 mA maximum
24 VDC
NC414 26 mA maximum
NC434 90 mA maximum
Dimensions 90 × 51 × 65 (H × W × D) 90 × 62 × 65 (H × W × D)
Weight 170 g maximum 220 g maximum
Ambient operating temperature 0 to 55 °C
Mounting position CJ-series CPU Rack or CJ-series Expansion Rack
Maximum number of units per rack 5 units
Maximum number of units per CJ system 20 units (when up to 3 expansion racks are connected)
Occupied unit No. 2
Applicable standards cULus, EC directives

Models other than above conform to the general specifications of the CJ series.

Performance Specifications

Specification item Model
CJ1W-NC214/234 CJ1W-NC414/434
Applicable PLCs CJ-series
Number of
occupied
inputs/outputs
Number of words 18CH *
Controlled drivers Servo Drive of pulse train input type or stepping motor drivers
NC214/414: Open collector output type
NC234/434: Line driver output type
Pulse output method Phase difference pulse output, forward/reverse direction pulse output,
pulse + direction output
Controls Control method Open-loop control by pulse train output
Number of controlled
axes
2 axes 4 axes
Units of control Pulse, mm, inch, degree
Positioning functions Memory operation, direct operation
Independent operation Independent, 2 axes Independent, 4 axes
Linear interpolation 2 axes maximum 4 axes maximum
Circular interpolation 2 axes maximum 2 axes maximum
Speed control Independent, 2 axes Independent, 4 axes
Interrupt Constant-
pitch Feed
Independent, 2 axes Independent, 4 axes
Position
command
Data -2147483648 to +2147483647
Number of data 500 per task (4 tasks per unit)
Speed
command
Data Position control: 1 to 2147483647
Speed control: -2147483648 to 2147483647
However, this limits the maximum output frequency based on whether the
maximum speed is 4 Mpps (NC234/434) or 500 kpps (NC214/414).
Number of data 500 per task
Acceleration/
deceleration
time
Data 0 to 250000 ms
Number of data 500 per task
Function Override 0.01% to 500.00% (settable for each axis)
Software limits – 2147483647 to 2147483646 command unit (Settable for each axis)
Backlash Compensation 0 to 50000 command unit (settable for each axis)
MPG and
external
encoder
counter input
Number of input words 1 word (switchable for each controlled axis)
Input interface Photocoupler input
Maximum response
frequency
500 kHz
Feedback
pulse counter
input
Number of input words 4 words (1 word per axis)
Input interface Line receiver input
Maximum response
frequency
NC234/434: 4 MHz (phase difference multiplication of 4 times: 1 MHz)
NC214/414: 500 kHz (phase difference multiplication of 4 times: 125 kHz)
* This indicates the number of occupied words of special I/O Unit area. In addition, this occupies areas that correspond
to up to 144 words according to the number of axes and functions which you use.

Functional Specifications

Function item Description
Control
function
Single
axis
control
Absolute movement Specify the absolute/relative target position and target speed directly
in the ladder program to perform positioning.
Relative movement
Speed control Specify the target speed directly in the ladder program to perform
speed feed.
Interrupt Feeding Externally issue an interrupt input during absolute movement, relative
movement or speed control to feed the machine by a constant amount
to perform positioning.
Rotational axis
control
Rotational axes suitable for feeder and index table control are
supported. In addition to forward/reverse direction positioning,
you can also specify short-cut operation.
Target position
and target speed
change
Change the target position or target speed during absolute movement,
relative movement or speed control.
Multi-
axis
control
Linear
interpolation
This control starts/ends the operations of multiple axes simultaneously
and connects the start position to target position of each axis by a
straight line. Linear interpolation of up to 4 axes is possible.
Circular
interpolation
You can combine 2 desired axes and control each axis in a manner
which the axes draw a circular path.
Three methods are available to specify a circular arc: “Specification
of target position and center point”, “specification of target position,
radius and direction” and “target position and passing points”.
Memory
operation
Automatic
operation and
continuous
operation
Set the target positions, target speeds and operation patterns in the
PCU beforehand to perform a series of operations automatically.
Continuous positioning and speed changes are also possible.
Sequence function Memory operation data incorporates a sequence feature that allows for
repetition of a given operation, start/end of operation data via external
inputs, and so on.
Accordingly, the PCU can perform various operation sequences without
affecting the ladder program of PLC.
Manual
operation
function
Origin Search This function uses an external sensor, etc. to detect the mechanical
origin of the system.
You can select a desired origin search operation for your system from
15 different origin search operation patterns.
Origin Return This function performs the return operation to the established
mechanical origin.
Present Position Present It changes the present position to the specified data and establishes
the origin.
Deceleration stop The operating axis decelerates to a stop.
JOG Operation This function feeds the axis in the forward/reverse direction at a
constant speed.
Inching operation The axis inches in the forward/reverse direction.
MPG operation Connect a manual pulsar and perform manual feed.
Auxiliary
control
function
Command unit setting You can set a desired unit of control for each axis according to the
machine.
Accel-
eration/
decel-
eration
control
Auto acceleration/
deceleration
control
This function automatically generates an acceleration/deceleration
curve for axis operation. You can select the trapezoidal curve or
the S-curve based on a tertiary function.
Acceleration/
deceleration
time change
You can change the acceleration/deceleration time during
acceleration/deceleration.
Acceleration/
deceleration
point switch
You can select one of three methods to connect speeds in different
operation patterns during continuous-pattern memory operation.
Override This function changes the speed of the axis which is currently in
positioning operation.
Backlash Compensation This compensates for the mechanical plays to increase the positioning
accuracy.
M code You can output M codes to implement interlocking with external
machines during memory operation.
Zone setting You can set a desired zone and assess whether the present position is
inside the zone. Up to 3 zones are settable for each axis.
Feedback pulse counter A feedback pulse counter input is available for each axis.
You can connect encoder pulse outputs from a Servo Drive to monitor
deviation from the command position, etc.
Absolute encoder You can input encoder pulses from a Servo Drive to a feedback
pulse counter to use a motor with absolute encoder.
This function supports OMRON G-series and G5-series Servomotors
with absolute encoder.
Teaching This function enables loading of the present position into memory
operation position data.
It supports not only the present command position, but also the
present position from the feedback pulse counter.
Torque limit output An output signal is available for operating the torque limit switch
input of a Servo Drive.
You can turn this output signal ON/OFF directly in the ladder
program. Also, Origin Search by holding supports automatic switching
of torque limits.
Monitor
function
Software limits You can set forward/reverse direction software limits of axis operation.
If the positioning target exceeds software limit, it is detectable at the
start through a command value check.
Position or speed
error monitor
The PCU can monitor the position or speed error between the present
command position and present feedback position to generate an error
and stop the axis operation upon detection of an excessive error.
Error between
axes monitor
It can also monitor the error between axes during linear interpolation to
generate an error and stop the axes operation upon detection of an
excessive error.

 

(Unit: mm)

Position Control Unit (High-Speed type)

CJ1W-NC214/-NC234
(2-axis control)

CJ1W-NC[][]4 Dimensions 2

CJ1W-NC414/-NC434
(4-axis control)

CJ1W-NC[][]4 Dimensions 3
Catalog Name
Catalog Number
[size]
Last Update
 CJ1W-NC[][]4 Data Sheet
[2182KB]
May 19, 2016

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